Metal slitting machine:
Metal
slitting machine equipment is divided into three categories: simple
metal slitting machine hydraulic semi-automatic metal slitting machine
automatic metal slitting machine
Metal
strip splitter is mainly aimed at metal coil, such as strip steel,
stainless steel, etc. The strip is longitudinally cut into a number of
required specifications strip. Suitable for processing cold-rolled and
hot-rolled carbon steel, silicon steel, tinplate, stainless steel and
coated metal coils
2, automated production process:
The
production line has the basic functions of uncoiling, longitudinal
shearing, tension and winding. Its standard working equipment consists
of uncoiler, buffer pit, side guide position, longitudinal shearing
machine and power, transition frame, waste edge reclaimer, back looper,
tensioner, winding machine, hydraulic system, electrical system, etc.
The production line is mainly composed of feeding trolley, uncoiler,
leveler, longitudinal shear, waste edge winder, tensioner, winder and
unloading device.
3. product features:
The production line is controlled by PLC numerical control system. The length is measured by encoder. Length, shear quantity and speed information can be input into the PLC system, touch screen man-machine settings, when the shear quantity is reached, the production line can automatically stop. The speed of the production line can be adjusted. It has high measuring accuracy, the whole line can work automatically, and the operation is simple, and the sheet can be made.
4. Product parameters:
Model | metF500 | met650 | metF750 | metF850 | metF1100 | metF1350 |
Working board width | 460 | 620 | 720 | 820 | 950 | 1300 |
Working plate thickness | 0.1-2.0 | 0.1-2.0 | 0.1-2.0 | 0.1-2.0 | 0.2-2.5 | 0．2-2.5 |
Number of common bars | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 |
Rated total power | 33 | 33 | 33 | 37 | 37-45 | 37-45 |
Splitting velocity | 0-100 | 0-100 | 0-100 | 0-100 | 0-70 | 0-70 |
Weight of retractable coil | 5 | 5 | 5 | 6 | 8.5 | 10 |
Space space | 4X15 | 4X16 | 4X18 | 4X18 | 6X22 | 6X22 |
Working board width | 460 | 620 | 720 | 820 | 950 | 1300 |
Operating procedures
1. Purpose:
1.1 in order to better ensure the normal operation of the equipment, effective guarantee of smooth production, meet product requirements.
1.2 effective maintenance of equipment.
1.3 write reasonable operation instructions to ensure the production plan and product quality requirements are reached.
2, scope of use:
Welded pipe production: bar and row production
3, rules:
3.1 ensure the effective cleaning of equipment and record of cleanliness during shift.
3.2 accurately control the operation of the machine before shift and coordinate with normal production. Pay attention to the opening of water, gas and electricity, and whether the equipment is normal.
4, boot:
4 before starting, according to the lubrication requirements, injecting different lubricants to the parts where the lubricating oil is required to be injected.
4.1 first check whether the electrical switches are in the 0 position, then turn on the power supply.
4.2 Check whether the mechanical parts and pneumatic system are normal or not. If there are abnormal phenomena, they should be checked and eliminated in time so as not to cause mechanical equipment accidents.
4.3 Check the transmission gear is correct, otherwise there will be quality problems, whether the pressure gauge of the cutting machine reaches 0.5-0.7 mpa, otherwise it can not be cut.
4.4 Let the motor run empty for 2-3 minutes before going to work every morning. The transmission gears are equal to 0. When driving, the operator is not allowed to leave the machine tool and do other irrelevant things.
4.5 it is strictly prohibited to wear gloves to boot, long sleeved clothes must wear hand sleeves, and long hair must wear a hat.
4.6 do not wipe the rotating parts when starting.
4.7 correctly adjust the mold, not vigorously under pressure, in place.
4.8 during the operation, you are not allowed to leave the machine tool. You are not allowed to do other irrelevant things, and pay attention to whether the welds are normal.
4.9 In the process of pipe-making, the cutting strip must be consented by the workshop director, stored in the belt-laying area, and recorded in detail with the sling operator on the Production Process Card. It must not be discarded at will.
4.10 If abnormal phenomena are found in operation, such as smoke, burning odor, sudden fuse burning, sudden extinguishment of indicator lights and timely switching off the power switch to be checked out, then turn on operation after troubleshooting.
4.11 the width of the product is always checked by the front and side wires, and strictly controlled between the 2 divisions. steel strip
5, downtime:
5.1 turn off the power while the motor stops.
5.2 clean the gauges carefully with clean cotton cloth, place them in the box and put them into the toolbox.
5.3 clean up all the fixtures and fixtures on the machine tools and classify them into the toolbox.
6, on-site finishing or handover.
6.1 clean the surrounding 1 meters of equipment within 20 minutes before each shift, including the corresponding window sill.
6.2 clean the floor and the bottom of the machine tool and wipe the whole equipment clean.
6.3 hoist the finished product to the designated location.
6.4 After work, the specifications and weights produced by oneself are well registered on the production record card, and the quality inspection statistics are made by the workshop, and the "Production Process Card" is filled in to explain the operation of the machine and the matters needing attention of the successors. Clean the machine and the regional health before leaving.
